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Van Build Timelines

One of the most common questions after “how much?” is “how long?” Here’s what to expect.

Timeline by Build Tier

TierTypical Duration
Basic6–8 weeks
Standard8–12 weeks
Premium12–16+ weeks
These timelines apply to both van conversions and cargo trailer builds. The scope of the build drives the timeline, not the platform.

What Affects the Timeline

Build Complexity

A Basic build with a bed platform, simple electrical, and a kitchen sink is straightforward. A Premium build with a full bathroom, custom cabinetry, large solar array, and premium finishes has significantly more systems to install, test, and refine.

Parts Availability

Most components are in stock or ship within a week. But specialty items — custom cushions, specific appliances, imported hardware — can take 2–4 weeks to arrive. We order long-lead items as early as possible to avoid delays.

Scope Changes

Mid-build changes happen. Maybe you decide to add a shower, upgrade your battery bank, or change your countertop material. We handle it, but each change adds time. Changes are documented with a written change order before we proceed.

Van Condition

If your van arrives with rust, previous water damage, or wiring issues, we address those before starting the conversion. This can add time, but it’s important — you don’t want to build on top of problems.

Season

Our Costa Mesa shop stays busy year-round (Southern California weather is good for vanlife), but spring and summer tend to be our busiest seasons as people prep for summer travel. Booking earlier gives you more flexibility on timing.

Typical Build Sequence

Here’s roughly how a Standard-tier build progresses:
PhaseDurationWhat’s Happening
Prep & stripping2–3 daysRemove factory panels, clean, inspect
Insulation2–3 daysThinsulate walls/ceiling, XPS floor
Electrical rough-in3–5 daysWire runs, battery mounting, solar, fuse panel
Plumbing rough-in2–3 daysTank mounting, pump install, line runs
Subfloor & flooring2–3 daysSubfloor, vapor-free underlayment, vinyl plank or similar
Wall panels3–5 daysCeiling and wall panel installation
Cabinetry5–10 daysKitchen, storage, bed platform, overhead cabinets
Electrical finish3–5 daysFixtures, outlets, switches, inverter, monitoring
Plumbing finish2–3 daysFaucet, shower, water heater hookup, drain connections
Exterior2–4 daysSolar panel mounting, roof fan, rack, awning
Systems testing2–3 daysFull test of electrical, plumbing, appliances
Punch list & detail2–3 daysTrim, touch-ups, final adjustments
This adds up to roughly 8–12 weeks for a Standard build. Steps overlap where possible — we’re not always working on one thing at a time.

Booking & Scheduling

The process looks like this:
  1. Consultation — We discuss your build (no charge, no commitment)
  2. Quote & approval — You receive a detailed quote; we go through it together
  3. Deposit — $6,000 flat deposit secures your build slot
  4. Build start — Your van comes to the shop on the scheduled date
  5. Build commencement payment — 50% of contract value at build start
There’s often a gap between paying your deposit and your build start date. This gives us time to source parts and gives you time to finalize decisions. The deposit secures your spot — we won’t bump you for another project.

Setting Realistic Expectations

  • We’d rather take an extra week and get it right than rush and cut corners. Quality takes time.
  • Communication is constant. You’ll get photo updates and check-ins throughout the build. You’ll never wonder what’s happening with your van.
  • Delays happen. A backordered part, an unexpected rust repair, or a design change can push the timeline. We’ll let you know and adjust together.

Next Steps