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Van Build Technical Docs

Welcome to the Emery Custom Builds technical reference library. Whether you’re planning a full custom van conversion or just trying to understand how electrical and plumbing systems work in a camper van, you’ll find practical, real-world information here.

What You’ll Find

These docs cover the technical side of van conversions — the stuff that matters when you’re actually building or speccing out a rig:
  • Electrical Systems — Load calculations, solar sizing, battery bank design, wiring best practices, and common mistakes that cost people money.
  • Plumbing & Water — Fresh water, grey water, tank sizing, pump selection, and material choices that hold up on the road.
  • Build Process & Planning — How professional van builds actually work, realistic budgets by tier, and timeline expectations.
  • Tools & Resources — Our electrical system sizing calculator documentation and other reference material.

Who This Is For

  • People researching a custom van build and want to understand the technical details before committing
  • DIY builders who want professional-grade reference material
  • Emery Custom Builds clients who want to understand what’s going into their rig
  • Anyone comparing van platforms (Sprinter, ProMaster, Transit) and trying to figure out what makes sense

About Emery Custom Builds

We’re a custom van conversion shop in Costa Mesa, California. We build on Mercedes Sprinter, RAM ProMaster, Ford Transit, and cargo trailer platforms. Every build is different — we design and build to your spec, not from a cookie-cutter template. Learn more about our builds → Get a free consultation →