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Plumbing Sizing Guide

Sizing your plumbing system comes down to how you use water and how often you can refill. This guide helps you pick the right tank sizes, pump, and water heater for your build.

How Much Water Do You Actually Use?

Here’s a realistic breakdown of daily water consumption in a van:
ActivityWater Usage
Cooking (meal prep, boiling, cleaning)1–2 gallons
Drinking0.5–1 gallon
Dish washing (by hand)2–3 gallons
Quick shower (Navy style — wet, soap, rinse)2–3 gallons
Full shower5–8 gallons
Hand washing (throughout the day)0.5–1 gallon
Daily total (one person, conservative)5–8 gallons
Daily total (two people, full use)10–15 gallons
These numbers assume you’re being mindful — not running the faucet while brushing teeth or taking 20-minute showers. Van life requires some water discipline.

Tank Sizing

Fresh Water Tank

Formula: Daily usage × Days between refills = Minimum tank size
ScenarioDaily UseDays Between FillsMinimum Tank
Solo, basic (no shower)4–5 gal3–4 days15–20 gal
Solo, full use7–8 gal3–4 days25–30 gal
Couple, conservative10–12 gal3 days30–35 gal
Couple, full use13–15 gal3 days40–50 gal
Our recommendation by tier:
TierFresh TankNotes
Basic15–20 galKitchen sink only, 3–5 day range
Standard25–35 galKitchen + shower, 3–4 day range for a couple
Premium35–50+ galFull bathroom, extended boondocking capability

Grey Water Tank

Size your grey tank at 80–100% of your fresh tank capacity. If you have 30 gallons of fresh, run a 25–30 gallon grey tank. Going smaller means your grey fills up before your fresh runs out, which forces you to dump more often.

Pump Selection

Pump SpecBasicStandardPremium
Flow rate2–3 GPM3–4 GPM4–5 GPM
Pressure30–40 PSI40–55 PSI45–60 PSI
Power draw~3A at 12V~5A at 12V~7A at 12V
For most builds, a Shurflo 4008 (3 GPM, 55 PSI) or similar hits the sweet spot — enough pressure for a comfortable shower without being overkill. Add an accumulator tank if you’re running a shower. It smooths out pump cycling and gives more consistent pressure at the shower head.

Water Heater Sizing

Tankless (Propane)

  • Output: 1.5–2.5 GPM of hot water on demand
  • Ignition: Battery or hydro-powered (no pilot light)
  • Brands: Camplux, Eccotemp
  • Best for: Standard and Premium builds — instant hot water, no tank to keep warm
A 1.5 GPM tankless heater is enough for a comfortable van shower. You won’t be running two fixtures at once in a van, so you don’t need the same capacity as a house.

Tank Heater

  • Capacity: 2–6 gallons
  • Fuel: Propane, electric, or dual-fuel
  • Best for: Builds where you want stored hot water ready to go without waiting

No Hot Water

Basic builds often skip hot water entirely. You can always heat water on the stove for dishes.

Line Sizing

LineSizeUse
Main trunk line (pump to manifold)1/2” PEXMain supply
Individual fixture runs3/8” PEXSink, shower connections
Grey water drain3/4” or 1” flexibleGravity drain to tank
Keep runs as short as possible. Longer lines = more water sitting in the pipe = more time waiting for hot water to arrive and more wasted water.

Freeze Protection

If you’ll ever be in temperatures below freezing:
  • Drain system: Install low-point drains so you can completely empty all lines and tanks.
  • Insulation: Wrap exposed lines and tanks with pipe insulation. Pay special attention to anything under the van.
  • Heat tape (optional): Electric heat tape on exposed under-van lines and tanks. Draws power but prevents freezing.
  • Antifreeze option: RV-rated antifreeze can be run through the system for winter storage.

Next Steps